Product Description
IYJ-C Hydraulic mooring winch
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The hydraulic motor, planetary gearbox and brake are installed and hide in the drum of the winch, so the overall length is kept to the minimum. The compact design is very suitable for applications where the installing room is limited.
- MAIN FEATURES
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1. Compact and elegant design
2. High starting& working efficiency
3. Reliable operation with little noise
4. Low maintenance relieves your anxiety
5. Cost saving
6. A range of accessories such as rope guides and pressure rollers are available on request.
- Application
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They’re widely used in construction equipments, mining industry, deck machinery and truck cranes.
They’re widely used in construction equipments, mining industry, deck machinery, truck crane and other light, medium and heavy duty applications.
Outline dimension
Features
1 Heavy duty high torque hydraulic motor.
2 Extremely watertight with good quality internal seal.
3 Free spooling clutch-Rotation (normal manual clutch).
4 Compact structure, easy for mounting by 2 angle bar.
5 Fast line speed provide high efficiency for recovery
6 With cable tensioner
7 Integrated mechanical brake.
8 Winch can be mounted on wrecker, recovery truck, or other vehicles
- Company Introduction
240,000 m3, 700 employees, ISO9001:2008 & ISO14001:2004 certified.
Established in 1996, we’re 1 of leading manufacturers in China who are specialized in designing and manufacturing hydraulic winches, hydraulic motors, hydraulic slewing drives, planetary gearboxes, travel motors and wheel motors, hydraulic capstans, hydraulic power units, and hydraulic pumps.
With strong research and development capability, we have achieved 14 invention patents and 30 practical innovation patents.
Meanwhile, we have more than 250 sets of advanced production and inspection equipment to ensure the quality of
our products.
Our products have been widely used in Offshore Application, Agriculture Industry, Fishing Equipment, Construction Machinery,
Petroleum Industry, Coal Mining, Geological Prospection, Marine Application, Metallurgical Engineering, Light Industry,
as well as Environmental Protection and other industries.
As a trustworthy manufacturer and supplier, we have a dominating market share in China, and we also enjoy an increasing
market share worldwide. Our products have been exported to:
-Europe: UK, Austria, Netherlands, Germany, Sweden
-North America: USA, Canada
-South America: Brazil, Argentina
-Russia, Australia,Turkey, Southeast Asia, Middle East, India, Korea and other countries in the world.
Performance
| Rated line pull (1st layer) | KN / kgs / lbs | 39/ 4000 / 9000 |
| Motor displacement | ml/rev | 80 |
| Oil flow | L/min | 15-60 |
| Oil pressure | MPa | 14 |
| Gear ratio | 23:1 | |
| Wire rope (diameter x length) | Φ11mm x 25metre | |
| Drum dimensions (diameter x length) | mm | Φ88 xΦ192 x 200 |
| Mounting dimension and bolts | 300mm x 280mm 8-M12 | |
| Overall dimension | mm | 516(524) x 316(376) x 237 |
| Net weight (with wire rope and hook) | kg | 48 |
Line pull, oil pressure and oil flow, line speed
| Line pull (KN) | Oil pressure (Mpa) | Oil flow (L/min) | Speed (m/min) |
| 0 | 3.5 | 15 | 2.5 |
| 27 | 8.5 | 25 | 4.0 |
| 36 | 11.0 | 40 | 6.5 |
| 39 | 14.0 | 50 | 8.0 |
| 49 | 15.0 | 60 | 9.5 |
Layer of calbe, line pull per layer, speed and wire rope capacity
| Layer of cable | Line pull (KN) | Speed (m/min) | Wire rope capacity |
| 1 | 39 | 9.5 | 5 |
| 2 | 34 | 11.8 | 12 |
| 3 | 28 | 13.9 | 19 |
| 4 | 25 | 16.0 | 25 |
- Certification
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| Type: | Electric Winch |
|---|---|
| Driven Type: | Hydraulic |
| Speed: | Fast |
| Carrying Capacity: | Special Weight Level |
| Tonnage: | 30T |
| Reel Number: | 2 |
| Samples: |
US$ 5000/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Can you provide insights into the importance of proper installation and maintenance of hydraulic winches?
Proper installation and maintenance of hydraulic winches are of paramount importance in ensuring their safe and reliable operation. Here are insights into why these practices are crucial:
- 1. Safety: Safety is a primary concern when it comes to hydraulic winches. Proper installation ensures that the winch is securely mounted and integrated into the equipment or vehicle. Regular maintenance helps identify and address any safety-related issues, such as worn components or hydraulic leaks.
- 2. Reliability: Hydraulic winches are often used in critical applications where reliability is essential. Correct installation by following manufacturer guidelines and routine maintenance procedures ensure that the winch performs as expected when needed. This reliability is particularly critical in industries like towing, construction, and offshore operations.
- 3. Longevity: Hydraulic winches are substantial investments, and proper installation and maintenance can significantly extend their lifespan. This reduces the need for premature replacements and associated costs, contributing to long-term cost-effectiveness.
- 4. Performance: Correct installation and regular maintenance are key to maintaining the winch’s performance. Lubricating moving parts, inspecting hydraulic components, and ensuring proper cable spooling all contribute to optimal winching performance.
- 5. Preventing Downtime: Unscheduled downtime can be costly in various industries. Routine maintenance helps detect and address issues before they lead to equipment failure. Preventive maintenance minimizes unexpected downtime and keeps operations running smoothly.
- 6. Avoiding Accidents: Properly installed and well-maintained hydraulic winches are less likely to malfunction or cause accidents. Malfunctions, such as cable snapping or hydraulic system failures, can lead to serious accidents and injuries. Following installation and maintenance procedures reduces these risks.
- 7. Compliance with Regulations: In some industries, compliance with safety regulations and standards is mandatory. Proper installation and maintenance help ensure that hydraulic winches meet these requirements, preventing regulatory issues and potential liabilities.
- 8. Resale Value: If the time comes to replace or upgrade hydraulic winches, well-maintained equipment has a higher resale value. Buyers are more inclined to invest in winches with documented maintenance histories and proper installations.
- 9. Environmental Impact: Hydraulic winches that are well-maintained are less likely to develop leaks or issues that could lead to environmental contamination. Responsible maintenance practices contribute to a reduced environmental impact.
In summary, proper installation and maintenance of hydraulic winches are integral to safety, reliability, and cost-effectiveness. These practices not only ensure the equipment’s longevity and performance but also contribute to safer working environments and compliance with industry regulations.
Can hydraulic winches be customized for specific load capacities or environmental conditions?
Yes, hydraulic winches can often be customized to meet specific load capacities and environmental conditions, making them versatile solutions for various industries and applications. Here’s how customization can be achieved:
- 1. Load Capacity: Hydraulic winches can be customized to accommodate different load capacities. Manufacturers can adjust the size and specifications of hydraulic components, such as the hydraulic motor and winch drum, to match the required load capacity. Custom-built winches can handle loads ranging from a few thousand pounds to several hundred thousand pounds.
- 2. Line Speed: Customization allows for the adjustment of line speed to meet specific application requirements. Depending on the hydraulic system’s design, modifications can be made to achieve faster or slower line speeds while maintaining control and safety.
- 3. Environmental Adaptations: Hydraulic winches can be customized to operate in various environmental conditions. For applications in extreme temperatures, winches can be equipped with specialized seals, coolers, or heaters to ensure proper hydraulic fluid temperature regulation. In corrosive environments, winches can be coated or made from materials that resist corrosion.
- 4. Control Systems: Custom control systems can be integrated into hydraulic winches to provide precise control and automation. This allows operators to tailor winch operation to specific tasks, enhancing efficiency and safety.
- 5. Mounting Configurations: Hydraulic winches can be customized to fit different mounting configurations. Whether it’s for a vehicle, equipment, or a fixed installation, manufacturers can design winches with mounting options that align with the customer’s requirements.
- 6. Safety Features: Custom hydraulic winches can include additional safety features or fail-safes to meet specific safety standards or regulations. These features may include emergency stop systems, load monitoring, or remote control options.
- 7. Duty Cycle: Winches can be tailored to have the appropriate duty cycle, whether for continuous operation or intermittent use. Customization ensures that the winch can meet the application’s operational demands without overheating or downtime.
Custom hydraulic winches are often developed in collaboration with manufacturers or engineering teams to ensure that they precisely match the requirements of the application. These customized solutions provide reliability, efficiency, and safety in diverse industries, including construction, mining, marine, and more.
Can you describe the factors to consider when selecting hydraulic winches for specific applications?
Selecting the right hydraulic winch for a specific application involves considering various factors to ensure optimal performance and safety. Here are key factors to take into account:
- 1. Load Capacity: Determine the maximum load the winch will need to handle. Choose a hydraulic winch with a capacity that comfortably exceeds the heaviest load you anticipate. Keep in mind that it’s safer to have a winch with a higher capacity than required.
- 2. Line Speed: Consider the speed at which you need to pull or lift the load. Hydraulic winches offer different line speeds, so choose one that aligns with your application’s requirements. Keep in mind that line speed may vary depending on the load.
- 3. Duty Cycle: Evaluate how frequently and for how long the winch will be in operation. Some winches are designed for continuous use, while others have intermittent duty cycles. Ensure the winch’s duty cycle matches the demands of your application.
- 4. Mounting and Installation: Assess the available space for mounting the winch and the compatibility of the winch’s mounting configuration with your equipment or vehicle. Consider the ease of installation and any additional mounting accessories required.
- 5. Control Options: Determine the level of control you need over the winch. Hydraulic winches may offer manual, remote, or integrated control options. Choose a control method that suits your operational preferences and safety requirements.
- 6. Environmental Conditions: Consider the environmental conditions in which the winch will operate. Hydraulic winches are suitable for various environments, but factors like temperature extremes, exposure to saltwater, and dust levels may influence your choice.
- 7. Safety Features: Check for safety features such as overload protection, emergency stop mechanisms, and fail-safe braking systems. These features enhance operator safety and protect against accidents.
- 8. Cable or Rope Type: Select the appropriate type of cable or rope for your application, considering factors like strength, durability, and compatibility with the winch drum. Ensure that the winch drum can accommodate the chosen cable or rope size.
- 9. Maintenance Requirements: Evaluate the maintenance needs of the hydraulic winch. Some models may require more frequent maintenance than others. Choose a winch that aligns with your maintenance schedule and capabilities.
- 10. Budget Considerations: Set a budget for the hydraulic winch purchase. While it’s essential to meet your application’s requirements, also consider the cost of the winch, installation, and any additional accessories or hydraulic system modifications.
- 11. Brand Reputation and Support: Research and select reputable brands with a history of manufacturing reliable hydraulic winches. Consider the availability of spare parts, technical support, and warranty coverage from the manufacturer.
- 12. Compliance with Standards: Ensure that the selected hydraulic winch complies with relevant industry standards and regulations. This is particularly important in safety-critical applications.
By carefully considering these factors, you can choose the right hydraulic winch that meets the specific requirements of your application, ensuring safe and efficient winching operations.
editor by CX 2024-04-17