PCBN Coated CBN Tipped Inserts for Combined Gear of Gearbox

PCBN Coated CBN Tipped Inserts for Combined Gear of Gearbox

FUNIK PCBN inserts are extensively employed in processing pearlitic cast iron, high chromium and nickel alloy cast iron, hardened steel, powder steel, tough alloy and tremendous alloy. In the mechanical machining software of the conventional technique, not only it has greatly reduced the thorough manufacturing expense, but also considerably enhanced the creation capability and performance for the duration of the entire creation procedure, and the products investment decision is drastically diminished at the exact same time.
 

Positive aspects of Funik Innovative PCBN Insert:

√ Superb price overall performance
The services existence of Funik PCBN cutting device inserts can be more than 10 instances that of carbide insert and lessen the price of comprehensive cutting resource by thirty%-50%. The interval time among the replacements of Funik CBN insert is extended and the insert replacement frequency is considerably less, which can significantly minimize the price on inserts.

√ Large machining efficiency
The machining effectiveness of Funik PCBN slicing instrument inserts is 5-ten occasions that of the carbide insert, which significantly improves the products capability and lowers the mounted investment of products.

√ Excellent surface high quality
Surface area complete and dimensional precision of machining workpiece of Funik CBN inserts can reach the grinding stage, and make turning instead of grinding to reduce tools investment decision.

√ Sturdy universality
Funik CBN slicing device inserts can be utilised for the two dry slicing and moist slicing and one particular grade typically is suited for machining a variety of components.

 

Grade and Relevant Sector of Funik CBN Coating Insert

Grade Machining model Applicable sector Workpiece content Attribute Reducing velocity
Vc(m/min)
Chopping fluid
FBK7520 C07 Finishing  CZPT disc
Equipment
Grey cast iron
Powder metallurgy
Able of the machining of a variety of resources

From interrupted to ongoing substantial speed ending

The coating bonding strength is sturdy and it can properly increase the daily life of cutting device

600-1200

90-200

Dry reduce or moist lower
FBK9540 C06 Ending Gear
Bearing
Hardened steel Exceptional thermal stability and red hardness result in notable dress in resistance

High velocity ongoing finishing

The exceptional large temperature and use resistance of the coating can significantly lessen the put on of the cutting idea

one hundred eighty-300 Dry lower or damp reduce
FBK9550 C06 Finishing Gear
Bearing
Bearing steel
Cemented metal
The put on resistance and collapse resistance are relatively well balanced

Medium interrupted and steady ending

The excellent higher temperature and use resistance of the coating can considerably reduce the wear of the chopping suggestion

a hundred-175 Dry lower or soaked lower
FBK9560 C06 Ending Equipment
Bearing
Cemented metal Strong collapse resistance and cutting idea handling

Large interrupted finishing

The superb large temperature and dress in resistance of the coating can considerably reduce the put on of the instrument nose

100-200 Dry reduce

Funik Tremendous Finishing CBN Coating Insert

Quality and Relevant Industry of Funik Effect-resistant CBN Solid Insert

Quality Machining product Relevant industry Workpiece substance
FBN7600 Rough/ Semi-ending Roll, slurry pump
CZPT disc
CZPT drum
Rolling mortar wall
Areas of compressor
Large nickel-chromium
Substantial hardness alloy cast iron
Substantial pace steel
Grey solid iron
Large manganese metal
FBN9500 Rough/ Semi-finishing Equipment
Bearing
Mining equipment
Coal mine machinery
Hardened steel
Surface overlaying material
FBN9500 C06 Semi-ending/ Ending Equipment
Bearing
Mining machinery
Coal mine machinery
Hardened metal
Cemented metal
Floor overlaying content

Funik CBN Solid Insert

Grade and Applicable Business of Funik CBN Tipped Insert

Grade Machining model Relevant sector Workpiece substance Characteristic
FBV7200 Finishing CZPT disc
CZPT drum
Parts of compressor
Gray forged iron Utilizing CBN particles, with substantial CBN content, outstanding put on resistance

Steady to interrupted high-speed ending to obtain higher good quality and secure surface roughness

FBV5800 Ending Equipment
Bearing
Parts of compressor
Hardened steel
Grey solid iron
Exceptional wear resistance and crater wear resistance

Overall performance is very best for continuous to delicate interrupted finishing

FBV7200 C07 Ending CZPT disc
CZPT drum
Elements of compressor
Gray solid iron The coating can accomplish stable and superb roughness in substantial precision machining

The coating bonding energy is substantial and it can  achieve a long  machining life, which is about thirty%-fifty% longer than FBV7200

FBV5800 C06 Ending Equipment
Bearing
Areas of compressor
Hardened metal
Grey solid iron
The coating enhances the capacity of the insert to suppress the crater put on

The coating bonding toughness is higher and it can preserve steady machining for a extended time, and daily life is about fifty% lengthier than FBV5800

Funik Tremendous Ending CBN Tipped Insert

Producing & Inspetion Method

Application
Funik PCBN inserts are utilised for turning and milling of centrifugal rolls, slurry pumps, brake discs, brake drums, rolling mortar walls, compressor parts, gears, bearings, mining equipment, coal mining machinery industries.

Bundle & CZPT

About FUNIK

Certification

FAQ

Q1: Are you buying and selling business or producer?
We are the world’s leading producer of tremendous abrasives, pcb cutting instrument blank, pcbn reducing tool blank and superhard chopping instruments considering that 1988 (ISO9001/ISO14001/ISO45001 certificated).

Q2: What is your primary industry?
Our market place is mostly in Europe, America and Asia. Now we are functioning with several planet leading five hundred businesses, like 3M, TOYOTA, GM, CZPT-Gobain, CZPT, SUMITOMO, Panasonic and Samsung etc.

Q3: Is customization accessible?
Yes. We can OEM the products with your requirements.

This autumn: What is your supply way and shipping and delivery time?
Normally the delivery time is one-two months and the shipping way is by air.  

Q5: Are samples accessible for top quality test?
Yes. we can provide sample for quality check. 

PCBN Coated CBN Tipped Inserts for Combined Gear of Gearbox